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Wednesday, 22 February 2012

Making A Window

For the wet room job I've got on at the moment I've got to make small window to replace the current one.
Today I had the day at home to make this and did some "alfresco" joinery between showers. I dimensioned the timber the other day using my little planner thickness so this morning I set about rebating all the stock. This isn't as easy as normal as I have no spindle moulder nor router table so in the end I routed it out using the router handheld, moving the clamps on each pass, and adjusting the depth of cut on each one also - a slow job!
Then using an old kitchen table I found in one of the sheds as a workbench, I set about marking out each joint before fighting my way inside the container to use the mortiser and bandsaw. It was worth the fight though as it saved no end of time, the joints are quite simple mortise and tenon, just with the tenon stepped to account for the rebate. Clamping up on the floor of the container was a little awkward but its made the two frames rock solid. I haven't got enough space to do them both at the same time so they took it in turns!
I had to finish the final mouldings round the outside of the frames by halogen site lights (in light rain) so I could get them finished tonight. The neighbours must wonder who lives next door!
The window is now sat on the dinning room table with the paint drying - I'm not sure who misses my workshop more - me or my wife!
More on this window when I order the glass and get it fitted.

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